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This is a type electro-mechanical temperature sensor, which is consists of two different types of metal; for example nickel, copper, tungsten or aluminum. These are bonded together to make a bi-metallic strip.


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                                                        Figure: Working principle of bi-metallic Strip

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Source:http://www.electronics-tutorials.ws/io/io_3.html

                                                                                      

When this is connected with cold object, the two metals are closed together and current passes through the thermostat. When it gets hot, one metal expands more than the other and the bonded bi-metallic strip bends up (or down) opening the contacts preventing the current from flowing.

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Figure: Expansivity values for some metals in units of K*-1 X 0*-5

Source: http://sensorsandtransducers.wordpress.com/2012/02/06/bimetallic-strip/

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Types of

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Thermocouple                       

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 Source: http://www.thomasnet.com/articles/automation-electronics/Thermocouples-Types

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RTD stands for Resistance Temperature Detector. RTDs are sometimes referred to generally as resistance thermometers. An RTD is a temperature sensor that measures temperature using the principle of the resistance of a metal changes with temperature.In practice  a small electric current transmitted through a piece of a metal which are  platinium  platinum ,copper or nickel(the rtd elemt element or resisitor ) located in the area where temperure temperature is to be measured.The resistance value of the RTD elementis elements then measured by an instunmentinstrument. This resistnce resistance value is then correlated to temperautetemperature.They are used  in many industrial applications below 600 °C, due to higher accuracy and repeatability. platinium Platinum is the  most stable resistance-temperature relationship over the largest temperature range and best metal for RTDs because it follows a very linear resistance-temperature relationship and it follows the R vs T relationship in a highly repeatable manner over a wide temperature range and the unique properties of platinum make it the material of choice for temperature standards over the range of -272.5 °C to 961.78 °C, and is used in the sensors that define the International Temperature Standard. Platinum is chosen also because of its chemical inertness

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RTDs work on a basic correlation between metals and temperature. As the temperature of a metal increases, the metal's resistance to the flow of electricity increases. Similarly, as the temperature of the RTD resistance element increases, the electrical resistance, measured in ohms (Ω), increases. RTD elements are commonly specified according to their resistance in ohms at zero degrees Celsius (0° C). The most common RTD specification is 100 Ω, which means that at 0° C the RTD element should demonstrate 100 Ω of resistance.Most traditional RTD operation is based upon a linear relationship between resistance and temperature, where the resistance increases with temperature.

 

Figure 1.                           Figure: Signal Conditioning


Ohm's Law: V=IR. This can be re-arranged to I=V/R. This states that the current (I) through a circuit is equal to the voltage across the circuit (V) divided by the resistance in the circuit (R). Since I is inversely proportional to R, then for a fixed V, the current will decrease as the resistance increases. One of the things which increases electrical resistance is the increased motion of the molecules and free electrons of a conductor caused by heating. This is due to their random collisions with the electrons making up the current which tends to interfere with their forward progress. So, it is true that heating of the metal(resistance element)  causes the free electrons to move faster, but in random directions. As a result, the net electron current will be diminished due to the increased frequency of random collisions.From the figure below shows that when a resistance element come incontact in contact to a higher temperture temperature where there is a constant current flow through the circuit, the collision or movemnet movement of the electrons increases and the same way the electrical resistance also increase but the current will decrases deceases at the end side of the resistance element.The change in electrical resistance of the metal when there is a temperature difference at different situation sensed and measured.

 

Figure 2.         Figure: Effect of temperature on Resistance and electric change in monocular  monocular 

           Sensitivity

The relative change in resistance (temperature coefficient of resistance) varies only slightly over the useful range of the sensor. The R vs T relationship is defined as the amount of resistance change of the sensor per degree of temperature change. Then estimate of RTD sensitivity can be noted from typical values of ao, the  the linear fractional change in resistance with temperature. For platinum, this number is typically on the order of 0.004/°C, and for nickel a typical value is 0.005/°C. Thus, with platinum, for example, a change of only 0.4 W would be expected for a 100-W RTD if the temperature is changed by 1°C. Usually, a specification will provide calibration information either as a graph of resistance versus temperature or as a table of values from which the sensitivity can be determined. For the same materials, however, this number is relatively constant because it is a function of resistivity.

 

References

 Curtis D. Johnson, Process Control Instrumentation Technology, Resistance Temperature Detectors,  2006. http://zone.ni.com/devzone/cda/ph/p/id/208#toc3 

 The Michigan Chemical Process Dynamics&Control, 2006,.  https://controls.engin.umich.edu/wiki/index.php/TemperatureSensors

 Thomasnet, Types of Thermocouples, 2014,. http://www.thomasnet.com/articles/automation-electronics/Thermocouples-Types

   Wayne Storr, Basic Electronics Tutorials, . http://www.electronics-tutorials.ws/io/io_3.html

  Web Web material, Temperature Sensor- The Thermistor,. http://www.facstaff.bucknell.edu/mastascu/elessonshtml/Sensors/TempR.html

http://zone.ni.com/devzone/cda/ph/p/id/208#toc3

http://www.jms-se.com/rtd.php

http://www.azom.com/article.aspx?ArticleID=5573

http://www.meas-spec.com/

http://www.brighthubengineering.com/